Process Technology Days

DIE CASTING EXCELLENCE

May 13th - 15th 2025

Unlock the secrets of precision manufacturing with our comprehensive Die Casting training classes, designed to empower professionals with the skills and knowledge needed to excel in the dynamic world of metal casting.

Registration Form

Class Details

View the list of topics we will be discussing in our training class. 4th day is extended for FRECH customers only. Please sign up below.

Geometric Die Design:
- Basic principle of metal flow
- Types of gating systems
- Runner design and flow engineering
- Sprue/Biscuit design and Part arrangement
- Die Ventilation
- Simulation introduction using Nova/Magma

Mathematics of Die Design:
- Calculation of specific casting pressures
- Casting area and casting force
- Casting parameters and casting capacity

Die Temperature Control:
- Basics in die temperature control
- Thermal issues in die design

Latest Technologies:
- Industry 4.0
- Sensi - AssistantSystems

Shot End:
- DataDialog, Shot Stop, RC
- Hot Chamber and Cold Chamber

Casting Parameters:
- Major factors influencing casting quality
- Overview of DD screen pages

Live Casting Experiments with
Modular Die:
- Effects of change in gate, runner, and ventilation
- Effects of die temperature changes
- Effects of velocities and pressures

Consulting Service:
- Customer application review

Price for training:
- $2195 for May 13th - 15th.

Registration Form

Live Machine Casting

Unlock hands-on expertise, connect with industry leaders, and optimize your die casting operations by attending our live machine casting training class—where theory meets real-world application for unparalleled insights and success in the dynamic realm of die casting.

Hands-On Learning: Gain practical experience and hands-on training with live machine casting sessions, allowing participants to apply theoretical knowledge in a real-world setting.

Expert Guidance: Learn from seasoned professionals and industry experts who will provide valuable insights, tips, and best practices in die casting machine operation and maintenance.

Latest Technology Showcase: Stay abreast of cutting-edge advancements in die casting technology with live demonstrations, ensuring participants are well-versed in the latest industry trends and innovations.

Key Advantages

Experience the advantages of hands-on learning, expert guidance, and networking opportunities at our live machine casting training class, ensuring you gain practical skills, optimize machine performance, and connect with industry leaders for success in die casting.

Networking Opportunities: Connect with fellow participants, industry peers, and experts, fostering valuable relationships that can lead to collaboration, knowledge exchange, and future partnerships.
‍
Problem-Solving Skills: Enhance problem-solving skills by encountering and resolving real-time challenges that may arise during live casting, preparing participants for diverse scenarios in their own operations.

Certification Opportunities: Many training programs offer certification upon completion, providing participants with tangible recognition of their skills and knowledge in die casting machine operation.

Troubleshooting Expertise: Develop expertise in diagnosing and troubleshooting common issues with die casting machines, empowering participants to address challenges swiftly and effectively.